Scinox Delivers Liquid Pharma & Shampoo Production Line - Scinox

This month, Syrian company Scinox Solution LLC successfully completed the manufacturing, Factory Acceptance Test (FAT), and delivery of a fully integrated production line designed for manufacturing shampoos and a range of liquid and semi-viscous pharmaceutical preparations.

This project underscores Scinox’s expertise as a leading Syrian manufacturer of pharmaceutical production lines and engineering solutions built to global cGMP standards, focusing on operational efficiency, hygienic design, and streamlined production management.

Commenting on this accomplishment, Mr. Baraa Arabi, CEO of SCINOX Solution LLC, stated:

Integrated Design & Manufacturing Flexibility:

In designing this line, Scinox focused on achieving seamless integration across preparation, mixing, filling, and labeling stages within a unified production system. This design offers exceptional flexibility for manufacturing a diverse range of liquid and semi-viscous formulations while ensuring process stability and simplifying operation and maintenance procedures.

The production line enables the manufacturing of a broad spectrum of products, including:

• Shampoos

• Hair Conditioners

• Oil Replacement Formulations

• Facial Washes

• Simple Syrups

• Pharmaceutical Suspensions

• Liquid & semi-viscous products with viscosity up to 10,000 cPs

Integrated Production Line with Advanced Equipment:

Scinox engineered the production line to operate in a fully synchronized sequence—starting from preparation and mixing, through product transfer, to filling and labeling. This ensures smooth product flow between processing stages and minimizes manual intervention during operation.

The line consists of the following primary equipment:

Main Preparation Vessel (cGMP Triple Jacket):

Featuring a nominal capacity of 1,500 L and a working capacity of 1,200 L.

• Powder-Liquid Mixing Unit:

• Designed for rapid dissolution and high homogeneity of ingredients.

• Automatic Filling Machine (4H Monoblock):

• Equipped with 4 filling nozzles driven by Servo motors and an automatic control system for high filling accuracy.

• Automatic Rotary Labeling Machine:

• Specialized for round containers.

 Engineering Design Compliant with cGMP Standards

Scinox did not merely deliver individual equipment; it designed the entire production line as an interconnected system seamlessly integrating preparation, mixing, transfer, and filling. This design fully aligns with pharmaceutical industry standards and provides production and maintenance teams with greater ease of operation and monitoring.

Furthermore, this integrated architecture reduces transfer times between processing stages, enhances factory workflow, and offers the flexibility to manufacture multiple products on the same line without major structural modifications.

Technical Specifications & Features of the Main Preparation Unit (cGMP Triple Jacket – 1500L)

Beyond mixing, the vessel plays a critical role in temperature regulation, enhancing formulation homogeneity, reducing batch preparation times, and streamlining cleaning and changeover procedures—ensuring consistent product quality across all manufacturing stages.

Powder-Liquid Mixing Unit

The production line features a high-efficiency powder-liquid mixing unit specifically engineered to accelerate the dissolution and dispersion of dry ingredients into liquid bases.

By delivering rapid wet-out and high-shear dispersion, the unit effectively prevents agglomeration or lump formation when processing hard-to-dissolve powders, thickeners, and active pharmaceutical ingredients.

Automatic Filling Machine (4H – Monoblock):

The 4H- Monoblock automatic filling machine provides exceptional operational flexibility for processing liquids and semi-viscous formulations across a filling range of 100 to 1,000 ml.

Built with advanced engineering, it delivers uncompromised accuracy and hygienic performance.

Key technical features include:

Nozzle & Servo Drive System: Equipped with 4 filling nozzles driven by independent Servo motors and an automated precision control system.

• Servo Diving Nozzle Technology: Synchronizes nozzle movement with the rising liquid level inside the bottle to eliminate foaming and prevent product splashing.

• Filling Accuracy: Delivers high filling precision within ±1 mm, ensuring consistent volumetric dosing and minimizing raw material waste.

• Production Output: Offers a flexible output capacity ranging from 700 to 1,200 bottles/hour, depending on container volume and product viscosity.

• Anti-Drip Mechanism: Features specialized drip-free nozzle tips to maintain container and conveyor cleanliness.

• Smart Interface & Recipes: Fully integrated with the central HMI touchscreen and PLC system for rapid parameter adjustments and recipe storage.

The 4H- Monoblock unit enhances overall line efficiency by reducing changeover times between batch runs, preventing product loss, and ensuring flawless container presentation aligned with cGMP cosmetic and pharmaceutical standards.

 Automatic Rotary Labeling Machine:

Specifically engineered for round containers, the automatic rotary labeling machine utilizes advanced guiding and dispensing systems to ensure precise label placement without alignment errors or creasing.

Key technical specifications include:

• Application Specificity: Dedicated for round bottles and containers widely used in cosmetics and pharmaceuticals.

• Application Accuracy: Delivers exceptionally high label positioning accuracy within ±1 mm.

• Flexible Output Capacity: Features a versatile operational speed ranging from 1,800 to 4,800 bottles/hour, catering to medium and large-scale production demands.

• Line Synchronization: Fully synchronized with the conveyor line to ensure smooth, continuous bottle transfer without operational bottlenecks.

Smart Control Systems (PLC & HMI):

The production line incorporates an integrated electronic control system built on advanced industrial automation technologies, enabling precise, centralized management and real-time monitoring of all processing stages.

Key features include:

• User Interface (HMI): Advanced, intuitive touchscreen interfaces providing live status visualization and comprehensive operational visibility.

• Programmable Logic Controllers (PLC): High-performance PLCs ensuring exact synchronization and seamless integration across all line equipment.

• Parameter Management: Precise real-time tracking and adjustment of temperatures, mixing/filling speeds, batch quantities, and liquid levels.

• Recipe Management: Built-in capability to store and retrieve specific operational parameters for various formulations, accelerating batch changeovers.